New England Interconnect Systems, Inc.
Custom cable assembly and interconnect solutions from NEI Systems, Inc. New England Interconnect Systems manufactures and markets retractile cords and interconnect products New England Interconnect Systems manufactures customcable assemblies. Our goal is to provide the best possible cable assembly solutions to original equipment manufacturers. Custom cable assembly and coiled cord company. neisystems.com assembles interconnect products in Mexico and the United States. Our company serves the medical equipment, automotive, industrial, and telecommunication markets. Terms and conditions of sales All contact information for NEI Systems, Inc. Coiled cord company - neisystems.com manufacturing interconnect products and cable assemblies. Our company provides products to medical and surgical, automotive, and telecommunication markets
Custom cable assembly and interconnect solutions from NEI Systems, Inc. New England Interconnect Systems manufactures and markets retractile cords and interconnect products Overmolded cable assemblies provide strain relief and increase flexlife. NEI Systems designs, develops, and manufactures specialty interconnect products. Mechanical cable assemblies from neisystems.com. We enable our customers to enter their markets quickly and effectively with creative products and services. Micro-miniature cable assemblies from NEI Systems. Fine-wire, small-gauge, high-flex interconnect products.
 

Micro Miniature Cable Assemblies

NEI Systems welcomes the challenge of building miniature assemblies. We construct cable assemblies with conductors as small as 44 AWG. Our products are designed to meet our customers’ performance needs and size constraints.

Contact us for assistance in designing a custom coiled cord or cable assembly.



LED assembly

 

NEW PRODUCTS
Micro-miniature fine wire assemblies

At NEI Systems, partnerships are our specialty. So when a leading manufacturer of industrial air and electric power tools approached us needing micro-miniature cable assemblies for new tools used on automotive and aerospace assembly lines, we got to work. We collaborated with the manufacturer’s engineers and designed a cable assembly with exacting mechanical specifications. We reduced the cable’s diameter with thin-wall Teflon so it was compact enough to fit inside the tools and meet all the necessary electrical requirements. The end result is a high-performance cable assembly.

LED assembly
This cable assembly features:

  • 28-32 AWG PFA insulation
  • FEP outer jacket (sheath)
  • Cable crimped to mini-JST connector
  • Light-emitting diode


Control sensor
This fine-wire assembly features:

  • 28-32 AWG PFA insulation
  • FEP outer jacket (sheath)
  • Cable crimped to mini-JST connector
  • Cable soldered to hall-effect sensor



Control sensor

“Nutrunner” fine-wire,
high-temp assembly

NEW PRODUCT
“Nutrunner” fine-wire, high-temp assembly
At NEIS, we’re team players. When clients come to us for design solutions, we consider ourselves an extension of their internal engineering teams. That’s exactly how we approached developing this custom “nutrunner” assembly for a leading manufacturer of industrial air and electric power tools. As a repeat customer, this company’s lead engineer knew he could get what he needed: a custom cable assembly connecting a gear to a sensor that measures torque stress on the shaft of pneumatic or electric power tools.

As he expected, NEI Systems delivered. The result is a product that works the way it should the first time, complete with our hallmark fast and dependable service.

This miniature industrial cable assembly features:

  • Durable fine-wire cable
  • Small Awg 32-24
  • PFA insulation
  • TFE outer sheath
  • Mini-JST housing and contacts




Mini-circular connector with dime

 

Need a micro-miniature cable assembly?
Contact Bay Associates Wire Technologies/NEI Systems. Ultra-fine gauge, stranded conductor, tinsel conductor, and micro-pitch connectors are at home on our production lines. We possess the required skills and expertise to overmold miniature cable. Building on years of experience, and approaching new challenges with a fresh outlook, the simple, slightly new idea enables the evolution of smaller and smaller, fine-wire, cable assemblies and interconnects. The process solution for one customer’s product is nudged in the direction of additional usefulness for our other products. Modify this stripping machine. Tweak that soldering technique. Replace the air-dry epoxy with an ultraviolet curing system. Add a color-coded jig to eliminate process errors, and so on.

Our dedicated team of production specialists receives ongoing training and certification and works daily with stranded conductor as small as 38 AWG. The pictured assembly (lower left) combines a Winchester Electronics™ connector and 4-conductor cable consisting of: 2 conductors 26 AWG, 2 conductors 36 AWG, insulated with FEP, and jacketed with silicone rubber.

Whether you have an evolving product or are “inventing the future,” NEI Systems welcomes your inquiries.

36 AWG, ultra-fine wire assembly
Winchester Electronics™ is a registered trademark of Northrup Grumman Corp. There is no association, cooperation, or sponsorship between New England Interconnect Systems and Winchester Electronics.
 
New England Interconnect Systems, Inc.
603-355-3515phone
508-371-3656fax
 
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